Projects and capabilities

Reciprocating Engine Power Generation

Rebuilds, retrofits, packaging, controls and automated operation for gas engine power plants, from a single genset to multi-megawatt sites.

25 MWof reciprocating engine generation in current production
10.5 MWWaukesha retrofit and relocation underway
+ turbinesSolar and Siemens gas turbines in service, in addition to the 25 MW

Current project

10.5 MW Waukesha retrofit and relocation

We are currently retrofitting and relocating a 10.5 MW plant of Waukesha gas engine generators.

Discuss your plant

Waukesha generator sets on the plant floor
Waukesha generator sets on the plant floor
Waukesha engine room with fuel train and controls
Waukesha engine room with fuel train and controls

What we do

Engines and mechanical

Mechanical rebuilds
Overhauls and rebuilds that return engines to reliable service.
Engine control upgrades
Replacing obsolete ignition, governor and engine management systems with current, supported controls.
AFR retrofits
Air/fuel ratio control upgrades that hold emissions and stability as gas quality and load change.
Fuel conversions
Converting engines to run on natural gas, field gas and other available fuels.

Packaging and cooling

Design and engineering
Mechanical, electrical and controls engineering for new packages, retrofits and plant layouts.
Packaging
Skid fabrication, enclosures, fuel trains and complete genset packages built in our shop.
Custom dry coolers and radiators
Cooling sized for the engine, ambient conditions and site, with replacement units held in inventory.

Controls and automation

Control systems
Engine, generator and plant control panels and programming.
SCADA systems
Remote monitoring and control of every unit and the plant, with alarms, trends and reporting.
Automated power plant operation
Plants that start, load, share and shed automatically, so sites run with minimal staff on hand.
AI-driven vibration and wear monitoring
Continuous condition monitoring that flags developing faults before they become failures.

Electrical

Electrical and switchgear
Generator breakers, switchgear and distribution for the plant.
Paralleling
Synchronizing multiple generators with each other and with the grid, with load sharing and protection.

Talk to us about your power plant